{{ variable.name }}
Product Introduction
This metal chip briquetting production line consists of three core components: shredder, conveyor system, and metal chip briquetting press, specifically designed for efficient processing of metal processing waste (steel, aluminum, copper, cast iron, etc.). Through an integrated "crushing-conveying-high-pressure compaction" process, it transforms loose metal scraps into high-density briquettes, significantly improving recycling value while reducing transportation and smelting costs.
Core Equipment Functions & Advantages
1.Metal Chip Shredder (Pre-Crusher)
Function: Pre-crushes long, tangled metal chips (e.g., lathe spiral chips) to prevent clogging in the briquetting equipment.
Advantages:
High-strength alloy blades – Wear-resistant, capable of processing hard metals (e.g., stainless steel).
Low-speed, high-torque design – Smooth operation with noise levels below 75dB.
Adjustable output size (10-50mm) – Optimized for downstream briquetting requirements.
2. Conveyor System
Function: Automatically transports metal chips, connecting the shredder and briquetting press to enable continuous production.
Advantages:
Magnetic Conveyor (Optional): Equipped with a permanent magnetic roller to separate ferrous and non-ferrous metals, improving material purity.
Leak-Proof Design: Enclosed belt or chain-plate structure prevents chip spillage.
Variable Frequency Speed Control: Adjusts conveying speed to match upstream/downstream equipment capacity for flexible operation.
3. Metal Chip Briquetting Press
Function: Compresses metal chips into high-density briquettes (disc/cylindrical shape) through high-pressure compaction.
Key Advantages:
High-Pressure Compaction: Hydraulic system with 100-500 tons of force, producing briquettes with density up to 5-7g/cm³ (for steel chips).
Low Oxidation Rate: Compression reduces surface area, decreasing melting loss by 10%-15%.
Intelligent Control: PLC automatically adjusts pressure and dwell time, featuring a user-friendly touchscreen interface.
Production Line Workflow
Crushing Stage: Metal chips are shredded into uniform particles by the pre-crusher.
Conveying & Sorting: The conveyor transports materials to the briquetting press, with optional magnetic separation to remove impurities.
High-Pressure Briquetting: The briquetting press compacts chips into dense blocks, followed by automatic discharge and stacking
Model | Product Name | Motor | Feeding port size (m) | Product Features |
---|---|---|---|---|
WSD-S200 | shredder machine | 3 kW | 0.8 * 0.4 * 0.7 | Multi-functional |
WSD-S300 | shredder machine | 4 kW | 1.2 * 0.45 * 1.2 | Multi-functional |
WSD-S400 | shredder machine | 5.5 kW | 1.3 * 0.5 * 1.25 | Multi-functional |
Y83-50 | metal briquetting machine | 4.5 kW | 0.53 * 0.49 | Automatic/Hydraulic |
Y83-100 | metal briquetting machine | 11 kW | 0.81 * 0.99 | Automatic/Hydraulic |